Turbo Assembly Line
Build faster, build better and share the secrets of a winning production line.
About
Faced with a jumble of model components, teams in Turbo Assembly Line have to shift into overdrive and assemble a range of snap-together concept cars in record time.
Optimising the flow is critical, as teams are challenged to form ultra-efficient assembly lines and shave seconds off each successive build. The pressure rises further when teams realise that every car has its own style and bolt-on extras.
Quality is everything. Every model, from sedan to sports utility vehicle, must meet exacting customer expectations, so fast work is rewarded but small mistakes can send a team sliding down the leaderboard.
As each stage is reviewed, the focus shifts from individual team times to sharing best practice between teams, aiming for the best possible combined production time. Final group times are measured against the best results ever recorded.
Learning outcomes
In Turbo Assembly Line, teams explore, practise and understand best practice and process improvement in an engaging, hands-on setting.
The activity shows clearly how processes improve when a consistent method is applied and every team member takes ownership of the changes and puts them into action. Small changes, such as moving one person or reordering a step, often make a dramatic difference, and teams see the results straight away on the clock.
Reviewing each round helps teams spot bottlenecks, test new ideas and measure the difference, building habits of continuous improvement they can apply to their own work.
It is a great platform for discussion in a context of practical fun. And the sleek design and tactile feel of the car models are guaranteed to bring out the inner child in everyone who takes part.
Program flow
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Briefing
Teams receive a jumble of model components and learn what each concept car must look like.
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First build
Teams assemble their first cars, setting a baseline time and checking quality against the customer brief.
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Improve the line
Teams review their process, reorganise the assembly line and try to shave seconds off each build.
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Share best practice
Teams share what works with the other teams to improve the combined production time.
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Final run
The whole group goes for its best time, measured against the best results ever recorded.
What is included
Included
- Facilitation by experienced hosts
- Model car kits for every team
- Timing and leaderboard
- Review and improvement sessions
- Final results
Not included
- Venue rental
- Catering and refreshments
- Audio-visual equipment
- Transportation to and from the venue
- Printing of personalised materials
Frequently asked questions
How many people can take part?
Groups from 10 to 500 guests can take part, working in smaller teams.
How long does the program take?
A typical session runs for about 1.5 hours.
Are any mechanical skills required?
No. The cars snap together, so the challenge is about teamwork, process and quality rather than technical skill.
Can this be run indoors or outdoors?
It is designed for indoor venues, such as a meeting room or function space with room for teams to work.
Is it only about being fast?
No. Fast work is rewarded, but every car must meet the customer's quality expectations, and mistakes cost teams places on the leaderboard.
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Request a quote for Turbo Assembly Line
Tell us your group size, date and goals. We will reply with a tailored proposal.